WT500 Linear Winding Machine
The WT 500 is a floor standing coil winding machine and suitable for the production of medium size coils and transformers. It is made of high quality iron framework and robust mechanical parts. The main spindle is driven by an AC fallsafe motor. A gear box and 3 step pulleys are fitted as standard to give a large range of torques and speeds. The AC motor is controlled by an inverter drive, which provides a smooth operation during the machine winding. The wire guide carriage has been constructed using a precision ball screw and is mounted on steel bar with linear bearing guides. It is controlled by a servo motor and encoder thus provides high performance and exact movements of the wire guide. The WT 500 can be supplied with a PLC controller for usual winding jobs or a PC control system for sophisticated applications.
CONTROLLER – Basic machine is with a flexible PLC(Option PC)
READ OUT DURING OPERATION: Current program, current sequence. Turns pitch 3 changeable screens: Target no. of turns. Traverse Pos. in mm, accumulated no. of turns (with PLC)
PROGRAMS: Download via USB or network (with PLC)
DATA MEMORY: Flash Rom, no battery loading needed (with PLC)
BUTTONS DURING WINDING: Pitch change +/- Joystick, Traverse direction. Traverse Nudge. Traverse limit adjustment.
BUTTONS DURING STOP: Position of wire guide and spindle
SETTING OF LEFT AND RIGHT LIMITS: With teach and learn system.
SPEED AND TORQUE CHANGE: 2 step reduction gear box.
TRAVERSE: Precision recirculation ball screw+servo motor
MOTOR POWER: 2.2 kw (option:3 phase for increased torque)
MACHINE WEIGHT: Approx. 500kg net.
MACHINE SPACE: Approx. 1605mm×608mm, Height:1600mm
BASIC MACHINE CONSISTING OF:
- 1xMachine stand (heavy cast iron)
- 1xWinding spindle (with faceplate)
- 1xTraverse unit (With mounting plate for w.g.arm)
- 1xWire guide arm (with 2guide pulleys f. round wire)
- 1xTailstock (horizontal-with hand lever)
- 1xGuard (with safety interlock)
- 1xMachine control unit (on swivel arm)
- 1xMachine display unit (PLC or PC w. touch screen)
- 1xFoot Pedal (speed control and spindle break)
- 1xGear Box (with 2 steps)
- Option: 3-Phase motor for increased torque.
ACCESSORIES FOR PAPER:
- Paper dereeler for layer insulation (incl. tension unit)
- Tape dereeler for edge taping (incl.tension unit)
BASIC MACHINE CONSISTING OF:
- Wire tensioner WT100 for round wire (0.11-0.45mm)
- Wire tensioner HD for round wire (0.25 3.0mm) Additional wire guide arm with pulleys for round wire (pulleys with V groove)
- HD Stand dereeler for round wire
- Additional wire guide arm (2 pulleys of round wire)
ACCESSORIES FOR FLAT WIRE:
- Wire guide arm pulleys for flat wire (adjust. pulley)
- Adjustable guide pulleys for flat wire
- Dereeler for flat wire